BendPak Blue-Bullet Bender with BB-2 Die Package
Meet the heavy-duty BendPak Blue-Bullet exhaust pipe bender. It takes off like a shot and helps you reach your production target every time. Includes the BB-2 die package and a dual-function, end-finishing unit for precision OE expansions and flares.
With its superior performance and simple operation, the Blue Bullet BB-2 exhaust pipe bender will hold a special place in your shop. We took our standard bender and equipped it with a knee valve and degree plate combination for a straightforward, rugged design that will never let you down. The knee operated valve gives you precise control and hands-free bending capabilities. Simply push the lever to the left to advance the bending die and then to the right to retract it. Heavy-duty cast iron construction guarantees that the valve will stand up to years of heavy use.
Quick-change bending dies
Who has time to waste? Not you. Especially when you have a car in the air and others lined up. Our competitors tried for years to come up with an effective way to swiftly switch out the bending dies. But BendPak actually did it. Our twist-lock tooling and quick-change bending dies are so effective that they are copied across the entire industry. We choose to think of imitation as the best form of flattery, but you should make sure that you get your innovative equipment from the originator and not a knock-off.
180° bending capacity
You told us you needed a bender with an extremely deep bending capability. Is a U-shape deep enough? Thought so. Be sure to ask for our 180° dies if you’re planning to bend more than 170°. You’ll get perfect deep bends on a 5″ radius, without pipe sticking or hang ups. That’s because we use an exclusive relief cut design on our bending dies to help maintain the pipe’s uniformity throughout the bend cycle and eliminate excessive crimping or deformation.
3″ bending capacity with die kit
We built a convenient 3″ bending capacity into every BendPak bender. In fact, our 3″ bending dies perfectly exemplify our commitment to quality. Take a close look at the design. They might look like ordinary bending dies, but these heavy handfuls are anything but. No other manufacturer uses our exclusive step-cut process for the die rails. Our dies feature better-contained large-sized tubing and a more uniform bend. Despite the title of “bender,” this unit is actually capable of expanding and flaring too! With a full range of dies to choose from, your big tubing jobs just got a whole lot smaller.
Long-stroke bending cylinder
Because every BendPak bender is equipped with an extended-top cylinder, you no longer need to use pusher block extensions when bending with small-radius dies. Also, the 14″ top-cylinder can be retracted further, providing additional clearance for changing dies or removing bent tubing.
All BendPak benders are equipped with our exclusive clampless swager which puts out an incredible force of over 30,000 lbs. for quick and precise end forming. The clampless swager provides rapid set-up time and a high degree of accuracy for I.D. expansions, O.D. expansions, slip-fits, flares, ball-joints, reductions and manifold flanges. All tooling is quick release. Take a close look at the clamp assembly. You won’t see a cumbersome, antiquated vise in our clamp assembly. What you will find is American ingenuity at its finest—the narrow hinged collars simply drop into position and allow for flare tubing ends as close as 3″ from a bend. Don’t worry about troublesome slippage either. The more pressure you put on the clamps, the tighter they grip.
Internal segment expander
Our internal segment expander is just as unique as our clampless swager and can be used for I.D. expansions, O.D. expansions, slip-fits, flares, ball-joints and manifold flanges. The buttress canister has a single position setting for all I.D. expansions, but can also be adjusted for special sizing requirements. A single arbor is used for all tubing sizes 1-1/2″ – 3″. Combined, the clampless swager and internal expander let you easily perform all end-finishing operations with unparalleled ease: reducing, internal swaging, flares, flat flares, ball-joints, male ball-joints, female sockets, double-donut flares and more. The Blue-Bullet is equipped with a double-ended cylinder for both the clampless swager and segment expander. A single control handle operates the cylinder and is placed towards the middle, so you can stand comfortably in one location and operate both sides.
2 separate end-finishing units at rear for all necessary flaring and expanding
Knee control and depth-of-bend degree plate for manual bending operations
BB-2 Tooling Package included
Comes complete with quick release bending and finishing dies
Includes high-speed clampless swager and internal expander
Easy-to-use drop-in collar makes swaging operations quick and efficient
Integrated power-relief control valve
Pass-through cylinder stem passes completely through the primary frame
Rigid 6″ x 6″ x 3/8″ welded-steel tube frame
Commercial-grade hydraulic cylinders
All cylinders feature chrome-molly shafts, conforming to ANSI 92.2 standards
Quick-release bending dies for reduced set-up times
Bending heads precision grounded to within .002″
Enclosed controls keep your bending area clutter-free
2-1/2″ oversized barrel shafts for maximum dependability and minimum maintenance
Standard grease fittings allow for simple lubrication
NEMA rated on / off switch box incorporates overload relays that automatically disrupt power supply should an unforeseen over-current situation occur
Pressure gauges let you know exactly what the system pressures are at all times
Industrial grade casters help you easily move the bender around your shop
Adjustable pressure valve located right up front
One piece barrel ensures that the bending gates stay perfectly aligned with the ram
Heat-treated tooling for greater service life
Convenient tool trays keep your tooling organized
Strong, 5 Hp Baldor energy efficient motor delivers maximum performance
Direct-drive, high-speed, 4 gpm pump
Single enclosed bottom cylinder applies pressure evenly to the back gates and, because it is hidden, does not interfere with the tubing
Large capacity fluid reservoir keeps the hydraulic oil running cooler and prevents contamination
Canister oil filter in the hydraulic system keeps the oil nice and clean
Oil sight-gauges allow you to visually inspect oil levels
Over-sized 1/2″ high-pressure hose provides better speed and cooling
Open-sided swager box allows for easier access and reduces the chance of “crashing” tools and damaging the cylinder
180° bending die available
Bending controls: manual / knee lever
Expander controls: manual / knee lever
Frame style: 1302 / double-ended expander
Maximum bending radius: 5″ / 127 mm
Minimum bending radius: 3-1/3″ / 89 mm
Maximum tube capacity: 3″ / 76 mm / .095 wall
Standard die pack (BB-2): 1-1/2″, 1-3/4″, 1-7/8″, 2″, 2-1/4″, 2-1/2″
Top cylinder working force: 60,000 lbs. / 27,216 kg
Hydraulic filter: canister
Dimensions: 42″ x 62″ x 31″ / 1,067 mm x 1,575 mm x 787 mm
Standard motor: 5 Hp / 208 – 230 VAC / 60 Hz / 1 pH
Shipping weight: 1,264 lbs. / 573 kg
Shipping dimensions: 48″ x 70″ x 30″ / 1,219 mm x 1,778 mm x 762 mm